Innovation and Precision in Zamak Components for the Automotive Industry
Precision, durability, and aesthetics are essential for the automotive manufacturing industry, regardless of the vehicle type. Producing automotive components through zamak die casting is becoming an increasingly common choice. This is because the development of injected parts ensures the industry’s stringent quality, safety, and sustainability standards.
ADAS Camera
The production of ADAS camera housings in zamak involves injection, cutting, and separation processes, followed by shot blasting, vibrating, and zinc coating. Cleaning and packaging are carried out under customer standards in a clean room, ensuring high precision in thicknesses.
Pyrotechnic Pretensioner
Protection Systems: Internal Belt Hook Mechanism
Airbag Box (ECU Electronic Control Unit)
Cover for the Mechanism of a Seatbelt Retractor
Roof Rack Support
Seat Structures
Mirror Systems
Front Panel
Gear Levers
Handles for Door and Window Systems
Gear Shift Knob
Jegan holds the TISAX AL3 (Trusted Information Security Assessment Exchange) and PSCR (Product Safety & Conformity Representative) certifications, which are essential in the automotive industry. TISAX AL3 ensures the secure and confidential handling of sensitive information, such as designs and technical specifications, which is critical for developing innovative projects. Meanwhile, the PSCR certification ensures compliance with strict safety and conformity standards for products, guaranteeing their reliability in critical automotive applications.
Both certifications reflect Jegan's commitment to excellence, safety, and quality, consolidating its strategic and reliable client partner position.
Zamak components stand out for their durability and strength thanks to their mechanical and corrosion resistance. This material also excels in design versatility, enabling the creation of complex components with outstanding aesthetic finishes that meet the sector's high demands. Furthermore, its lightweight nature contributes to vehicle efficiency, improving performance and fuel consumption.
The zamak die-casting process ensures efficient production, offering fast and consistent cycles that reduce costs and delivery times without compromising quality. Additionally, zamak possesses specialised properties, such as vibration absorption and optimal dimensional stability, making it ideal for critical applications requiring precision and reliability.
Jegan: Manufacturing Zamak Components for Automotive and Mobility
Jegan has decades of experience in zamak die casting. Our processes are guaranteed, thanks to quality certifications such as IATF 16949, ISO 9001, and ISO 14001, which validate our process optimisation and commitment to environmental responsibility.
We provide solutions tailored to the specific challenges of each client. Moreover, our high production capacity and flexibility allow us to tackle large-scale projects with complete customisation and results that meet the most demanding requirements of the sector.
Contact Jegan to learn more and receive advice from our team of experts.
